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                  • Home
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                  • Custom Cut Foam
                  • Packing Foam

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                  Custom Size Packing Foam

                  Custom cut packing foam provides lightweight, shock-absorbing protection for packaging, shipping, and storage. With a density of 1.2 lbs/ft³ and a medium firmness (ILD 36), this flexible open-cell foam is designed to cushion delicate or impact-sensitive items during transport. It compresses easily to absorb vibration and rebounding forces, then returns to shape for repeated use.

                  

                  This packing-grade polyurethane foam is an excellent choice for tool case inserts, product packaging, shipping pads, or drawer liners. FoamOrder cuts each piece to your exact size, shape, and thickness for a secure, custom-fit solution.

                  Select Your Packing Foam Shape Below

                  Choose the shape that best matches your project. Then enter your dimensions and quantity to receive a quote based on your selected firmness

                  How to Order Custom Packing Foam

                  Measure Your Cushions

                  Precisely measure the shape and dimensions of your cushion for the best possible fit. (see how)

                  Select Your Foam

                  Select from over 30 foam types based on your cushion’s location, use, and feel.

                  Select a Fabric

                  Choose the texture and style of the fabric for your cusion covers, or skip this step for foam only.

                  We’ll Do the Rest

                  FoamOrder will size and cut your custom cushions and ship them right to your door!

                  Need help with design or measuring? Get Help from our Customer Service experts!

                  Why Choose Packing Foam?

                  Packing foam is engineered for lightness, compressibility, and shock absorption. It offers protective performance without adding unnecessary weight or bulk to your package. Ideal for safeguarding fragile goods, electronics, or irregularly shaped items, it can be layered or stacked as needed to meet your protection and presentation requirements.

                  

                  Key benefits include:

                  • Medium Firmness (ILD 36) – Compresses under pressure and springs back quickly
                  • Lightweight Design – Density of 1.2 lbs/ft³ keeps shipping weight low
                  • Impact Absorbing – Ideal for vibration protection and drop resistance
                  • Cut to Fit – Can be customized for drawers, shipping boxes, crates, or display cases
                  • Reusable & Flexible – Maintains shape over multiple uses or packaging cycles
                  • Cost Effective – Budget-friendly material for bulk packaging or single-use protection

                  

                  FoamOrder’s packing foam is classified as flexible polyurethane and can be ordered in nearly any shape or thickness.

                  

                  Common Applications for Custom Cut Packing Foam

                  Protective Packaging

                  • Toolboxes, cases, and hard-sided briefcases
                  • Shipping inserts for electronics or glassware
                  • Loose-fill blocks or edge bumpers for fragile items
                  • Product presentation foam for retail or displays

                  Storage & Organization

                  • Drawer liners and part trays
                  • Custom dividers for component storage
                  • Modular foam systems for bins or crates

                  Lightweight Cushioning

                  • Hobby kits and camera gear storage
                  • Custom-cut vibration pads
                  • Compact foam builds for travel or transit

                  

                  Packing foam is frequently used in commercial, industrial, and hobbyist contexts where precise protection and low weight are top priorities.

                  Frequently Asked Questions

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