







Custom Size Packing Foam
Custom cut packing foam provides lightweight, shock-absorbing protection for packaging, shipping, and storage. With a density of 1.2 lbs/ft³ and a medium firmness (ILD 36), this flexible open-cell foam is designed to cushion delicate or impact-sensitive items during transport. It compresses easily to absorb vibration and rebounding forces, then returns to shape for repeated use.
This packing-grade polyurethane foam is an excellent choice for tool case inserts, product packaging, shipping pads, or drawer liners. FoamOrder cuts each piece to your exact size, shape, and thickness for a secure, custom-fit solution.
Choose the shape that best matches your project. Then enter your dimensions and quantity to receive a quote based on your selected firmness
How to Order Custom Packing Foam
Measure Your Cushions
Precisely measure the shape and dimensions of your cushion for the best possible fit. (see how)
Select Your Foam
Select from over 30 foam types based on your cushion’s location, use, and feel.
Select a Fabric
Choose the texture and style of the fabric for your cusion covers, or skip this step for foam only.
We’ll Do the Rest
FoamOrder will size and cut your custom cushions and ship them right to your door!
Why Choose Packing Foam?
Packing foam is engineered for lightness, compressibility, and shock absorption. It offers protective performance without adding unnecessary weight or bulk to your package. Ideal for safeguarding fragile goods, electronics, or irregularly shaped items, it can be layered or stacked as needed to meet your protection and presentation requirements.
Key benefits include:
FoamOrder’s packing foam is classified as flexible polyurethane and can be ordered in nearly any shape or thickness.
Common Applications for Custom Cut Packing Foam
Protective Packaging
Storage & Organization
Lightweight Cushioning
Packing foam is frequently used in commercial, industrial, and hobbyist contexts where precise protection and low weight are top priorities.
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