Custom Size Packing Foam

Custom cut packing foam provides lightweight, shock-absorbing protection for packaging, shipping, and storage. With a density of 1.2 lbs/ftÂł and a medium firmness (ILD 36), this flexible open-cell foam is designed to cushion delicate or impact-sensitive items during transport. It compresses easily to absorb vibration and rebounding forces, then returns to shape for repeated use.



This packing-grade polyurethane foam is an excellent choice for tool case inserts, product packaging, shipping pads, or drawer liners. FoamOrder cuts each piece to your exact size, shape, and thickness for a secure, custom-fit solution.

Select Your Packing Foam Shape Below

Choose the shape that best matches your project. Then enter your dimensions and quantity to receive a quote based on your selected firmness

How to Order Custom Packing Foam

Measure Your Cushions

Precisely measure the shape and dimensions of your cushion for the best possible fit. (see how)

Select Your Foam

Select from over 30 foam types based on your cushion’s location, use, and feel.

Select a Fabric

Choose the texture and style of the fabric for your cusion covers, or skip this step for foam only.

We’ll Do the Rest

FoamOrder will size and cut your custom cushions and ship them right to your door!

Frequently Asked Questions

Over 100,000 Satisfied Residential and Commercial Customers, including:

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