Custom Size & Shape Polyurethane Foam Mattress
If you need a mattress that doesn’t match standard bed sizes, a custom size polyurethane foam mattress can be made to your exact dimensions. FoamOrder manufactures polyurethane foam mattresses cut to the width, length, thickness, and shape you specify. This allows you to create a mattress that fits unusual bed frames, built-in sleeping platforms, or other spaces where traditional mattress sizes will not work. Polyurethane foam offers consistent support, durability, and a balanced feel that works well for everyday sleeping.
Select the Shape for Your Custom Foldable Mattress
Custom polyurethane foam mattresses can be produced in a variety of shapes. Choose a rectangular, square, round, or specialty shape mattress and enter your desired width, length, and thickness to create a mattress that fits your space precisely.
Looking For Standard Size Foam Mattresses?
If your bed frame uses a traditional mattress size, you may prefer one of our standard foam mattresses. Explore our Twin, Full, Queen, King, and California King polyurethane foam mattresses designed for everyday comfort and long-lasting support.
Foam (Polyurethane)
Organic Latex Foam
Memory Foam
FoamOrder has been manufacturing custom foam products since 1999, producing foam cushions and mattresses for homes, businesses, and specialty applications. Each custom polyurethane foam mattress is cut to order, allowing you to choose the exact size, thickness, and firmness that fits your sleeping preferences.
Here’s why customers trust FoamOrder for the best custom foam mattresses:
We help you find the perfect foam mattress with personalized guidance on mattress size, firmness, and materials. Our team ensures you get the right fit, and with our 15-year limited warranty, you can buy with confidence.
Our memory foam and high-density foams are CertiPUR-US® certified, and our organic latex foam is 100% natural and GOLS certified—free from harmful chemicals like flame retardants. Built for longevity, our organic latex mattresses can last up to 25 years.
No two sleepers are the same, which is why we offer custom-cut foam mattresses in any shape or size, including RV, boat, van, and truck mattresses. Choose your ideal foam type, firmness, and layering options for a sleep solution tailored to you. If you don’t see what you need, we’ll help you design the perfect fit.
Frequently Asked Mattress Questions
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