Replacement Cushions for Pottery Barn™ Outdoor Furniture

Is your Pottery Barn outdoor furniture losing its comfort or showing signs of wear from overexposure to the elements? Whether you need just outdoor foam inserts or complete cushion replacements overhaul with new covers, FoamOrder offers custom-made solutions that are (literally) tailored to your specific needs!



Our custom-cut, high-quality outdoor foam can be made to fit Pottery Barn models like Chatham, Malibu, and Palmetto and more. Additionally, you can customize your outdoor replacement cushions with weather-resistant fabrics, like Sunbrella and hemp to maintain both style and durability. No need to replace the furniture! Simply replace your cushions to revitalize your outdoor space and enjoy long-lasting comfort.

Disclaimer: FoamOrder is not affiliated with Pottery Barn or any of its brands. FoamOrder’s replacement cushions are custom-made to fit Pottery Barn furniture, but they are not endorsed by or manufactured by Pottery Barn™. All references to Pottery Barn and its furniture models are for compatibility purposes only.

Select Your Replacement Cushion Shape For Your Outdoor Pottery Barn Furniture

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

How to Order Replacement Pottery Barn Outdoor Cushions

Measure Your Cushions

Precisely measure the shape and dimensions of your cushion for the best possible fit. (see how)

Select Your Foam

Select from over 30 foam types based on your cushion’s location, use, and feel.

Select a Fabric

Choose the texture and style of the fabric for your cusion covers, or skip this step for foam only.

We’ll Do the Rest

FoamOrder will size and cut your custom cushions and ship them right to your door!

Need help with design or measuring? Get Help from our Customer Service experts!

Why Replace Your Outdoor Cushions With FoamOrder?

When you need replacement cushions for Pottery Barn furniture, FoamOrder offers custom-fit replacement cushions that are made to withstand the elements. Our wide range of customization options ensures your cushions will fit both your style and practical needs, whether you’re replacing seat cushions, back cushions, or both.



Customization options include:



• Custom Measurements: We make your cushion unique to the measurements of your existing cover and or furniture. We collect the width, depth (or length) and thickness of your cushion in inches so we can craft the perfect replacement outdoor cushion for you.
• Foam type: Choose from 3 firmnesses (soft, medium and firm) of reticulated, open-cell foam that dries quickly and resists mold and mildew, making it ideal for outdoor environments.
• Foam wrap options: Opt for no wrap or a dacron wrap to achieve a fuller, more rounded appearance on your cushion.
• Optional removable covers: Select cover options that are UV-resistant, water-repellent, and mildew-resistant.
• Outdoor fabric materials: Choose from performance fabrics like Sunbrella®, hemp, or send your own fabric (Customer’s Own Material).
• Outdoor fabric colors: FoamOrder offers 95 different fabric color and pattern options, providing a wide selection of neutral tones, bold shades, and vibrant patterns to perfectly complement your outdoor space.
• Decorative options: Add features like piping, welt cording, top stitching, and chair ties to enhance both the look and functionality of your Pottery Barn furniture.



Our dry-fast reticulated foam is specifically engineered for outdoor use, allowing water to pass through easily for quick drying while resisting mildew growth. Designed to retain its shape over time, all three firmness options of foam provide durable, long-lasting support even in high-moisture environments. At FoamOrder, we ensure your replacement cushions offer the perfect balance of durability, comfort, and weather resistance, helping you keep your outdoor furniture functional and stylish for years to come.

Frequently Asked Questions

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